2007 TGB Key West Parts Catalog - Excalibur Motorsports

ITEM NO. PART NO. DESCRIPTION QTY AMEND
engine.jpg
1. ENINGE ASSEMBLY
 
01 GI5500380L ENGINE ASSY. 1 ←616326
01A GI5500480U ENGINE  ASSY. 1 616327→
2. CYLINDER AND CRANK CASE COVER
2.jpg
01 GA504AL01 HEAD, CYLINDER 1  
02 GA504PK01 GASKET, CYLINDER HEAD 1  
03 GA5049911 CYLINDER SET, WITH PISTON, PISTON RING AND CIRCLIP 1  
03-1 GA505SR01 CIRCLIP ∮11 2  
03-2 GA5059905 RING SET, PISTON 1  
03-3 423046 PISTON 1  
04 GA504PK02 GASKET, CYLINDER 1  
05 GA504NT01 NUT, FLANGE M6 4  
06 GA504SC01 STUD  M6X100 4  
07 GI5010005 SPARK PLUG  BPR7HS 1  
08 GE501AL15 COVER, CLUTCH 1  
09 GA504PK11 WASHER 1  
10 GE501PK10 GASKET, CLUTCH 1  
11 GA504PN01 PIN, KNOCK 8.5x11x18 2  
12 S70610 SCREW, SOCKET HEAD M6x25 6  
13 S70611 SCREW, SOCKET HEAD M6x50 1  
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3. CRANK CASE
01 GE5020003 CRANK CASE COMP. 1 ←621749
01-1 GL502BR01YT BEARING 17X35X10 2  
01-2 GA5049904 BUSH COMP. 1  
01-3 GA504PN01 PIN, KNOCK 8.5x11x18 2  
01A 422060 CRANK CASE COMP. 1 621750→
02 S79601 SCREW, SOCKET HEAD M6x20 3  
03 S79401 SCREW, SOCKET HEAD M4x20 2  
04 S71603 BOLT, BREAKABLE, HEX. HEAD  M6X16 1  
05 422038 CLIP 2  
06 GA501SR01 CLAMP 1  
07 S70602 SCREW, HEX. SCCKET M6X1.0X25L 2  
08 GA504PN02 PIN, DOWEL 6.5x9x10 2  
09 GA504BS01 BUSH 1  
10 GA6029905 CAP SET, STARTER  IDLE  GEAR 1  
11 421008 GASKET, INTAKE PIPE 1  
12 421001A PIPE ASSY., INTAKE 1  
12-1 GA605PP02 HOSE OIL 1 633218→
12-2 GA5049909 VALVE ASSY., NON-RETURN 1 633218→
12-3 R36501 CLIP 2 633218→
13 S70602 SCREW, HEX. SCCKET M6X1.0X25L 5  
14 GA904SC12 BOLT, FLANGE M6X12 1  
15 GA504WS02 WASHER 1  
16 GA504SC12 BOLT, FLANGE 8X12 1  
17 S70603 SCREW, SOCKET HEAD M6x30 1  
18 GA602AL07 COVER, GEAR BOX 1  
19 GA504PK05 GASKET, GEAR BOX COVER 1  
20 GA5049907 VALVE ASSY., REED 1  
21 GA504PN03 PIN, BRAKE SHOE 1  
22 GA504WS04 WASHER, SPRING 1  
23 GA557SC15 BOLT, HEX. HEAD M6X10 1  
24 GA557PS01 BRKT, REAR BRAKE 1  
25 GA504PN01 PIN, KNOCK 8.5x11x18 2  
26 W99601 WASHER 6X12X2 1  
27 S70606 SCREW, SOCKET HEAD M6x75 1  
28 S70605 SCREW, SOCKET HEAD M6x85 1  
29 S70601 SCREW, SOCKET HEAD M6X45 3  
30 421002 RUBBER TUBE 1  
4. CRANK SHAFT
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01 GA505OS03 SEAL, OIL  24X43X6 1  
02 GA505PN01 PIN, PISTON 1  
03 GA505FE05 GEAR, STARTER 1  
04 GA505OS02 OIL SEAL, LH. 25X37X6 1  
05 GA505BR01A BEARING, PISTON PIN  10X14X12.5 1  
06 GA5050006 CRANK SHAFT ASSY. 1  
06-1 GA505BS01 SPACER 18X24X14 1  
07 GA505OS01 OIL SEAL, RH. 17X27X6 1  
08 GA505BR03 BEARING,  RH. 20X47X14 1  
09 GA505BR04 BEARING, LH. 25X52X13 1  
5. CARBURETOR (VM 13)
5.jpg
01 424026A CARBURETOR ASSY. 1  
01-1 GA5089905 ELEMENT ASSY., THERMO 1  
01-10 GA508CU13 IDLE JET 1  
01-11 424014 MAIN NOZZLE 1  
01-12 GA508CU01 MAIN JET  M.J.60 1  
01-13 425016 OIL  CHECK  VALVE  B  (LINEAR  TYPE) 1  
01-14 424018 CARBURETTOR DRAIN TUBE 1  
01-15 424031 GASKET SET 1  
01-16 424043 CHAMBER SET, FLOAT 1  
01-2 GA508AL01 NEEDLE, JET 1  
01-3 GA508FE05 VALVE, NEEDLE 1  
01-4 GA5089907 SCREW SET, AIR 1  
01-5 GA5089908 SCREW SET, IDLE SPEED 1  
01-6 GA508PL10 FLOAT 1  
01-7 424080 SPRING 1  
01-8 424012 SNAP RING C TYPE 1  
01-9 424013 VALVE, THROTTLE 1  
02 424000 FENDER, CARBURETOR 1  
03 424048 CLAMP 1  
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6. OIL PUMP
01 425037 PUMP ASSY., OIL 1 ←621749
01A 425051 PUMP ASSY., OIL 1 621750→
02 GA508PL01 GEAR, OIL PUMP DRIVEN 1  
03 GA508PK02 GASKET, OIL PUMP 1 ←621749
03A GA508PK01 GASKET, OIL PUMP 1 621750→
04 S79501 SCREW, SOCKET HEAD M5x16 2  
05 GA605PP02 HOSE OIL 1  
06 R36501 CLIP 2  
07 425038 THREE WAY CHECK VALVE ASSY. 1 ←633217
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7. CVT (CONTINUOUS VARIABLE TRANSMISSION)
01 GA906AL01 FACE, FIXED DRIVE 1 ←584280
01A GA906AL01A FACE, FIXED DRIVE 1 584281→
02 GA906FE01 HOLDER, KICK DRN GEAR SPRING 1 ←584280
02A GA906FE01A HOLDER, KICK DRN GEAR SPRING 1 584281→
03 GA506WS02 WASHER 1  
04 GA506SP01 SPRING   30.5X24.9 1  
05 S79605 SCREW, SOCKET HEAD 3  
06 GA906FE04 STARTER, KICK RH. 1  
07 GA5069904 STARTER SET, KICK LH. 1  
08 GA501NT01 NUT, FLANGE M10 1  
09 GE506RB01 V-BELT, DRIVE 1  
10 490048 PULLEY COMP., DRIVE 1  
10-1 490045 ROLLER COMP., MOVABLE DRIVE FACE 6  
10-2 PG289931 GUIDE, MOVABLE DRIVE FACE PLATE 3  
10-3 490044 PLATE, FIXED DRIVE 1  
10-4 490041 FACE  COMP., DRIVE MOVABLE 1  
11 A02806FE01 SPACER 1  
12 490291 PULLEY COMP., DRIVEN 1  
12-1 PG289933 HOUSING COMP., CLUTCH 1  
12-2 490051 PULLEY ASSY., DRIVEN 1  
12-2-1 PT506SP02 SPRING, MOVABLE DRIVEN FACE 1  
12-2-2 490498 CLUTCH ASSY., SHOE 1  
12-2-3 A02806NT01 NUT, HEX. M28 1  
12-2-4 490385 BEARING 1  
12-2-5 A02806SR01 CIR-CLIP 1  
12-2-6 490384 NEEDLE BEARING 1  
13 GA506BS02 SPACER  2.5 1 ←594395
13A 428004 SPACER  3.8 1 614425~616326
13B 428000 SPACER 6.0 1 616327→
8. MUFFLER
8.jpg
01 426007 BODY COMP., MUFFLER 1 ←616326
01-1 GL507FE05 COVER, MUFFLER 1  
01-2 GI5079902 SCREW, SET MUFFLER COVER 2  
02 GA509SC05 BOLT, FLANGE M6X20 1  
03 GA504WS04 WASHER, SPRING 1  
04 GA509NT01 NUT, HEX. HEAD M6 1  
05 GA509PK01 GASKET, EXHAUST PIPE 1  
06 S21002 BOLT, FLANGE 2  
07 GA509SC06 STUD M6X25 1  
9.jpg
8-1. MUFFLER (FOR EURO 2)
01 426188 BODY COMP., MUFFLER (CATALYST) 1 616327~632795
01-1 426189 BODY, MUFFLER 1 616327~632795
01-1-1 426040 COVER, MUFFLER (INSIDE) 1  
01-1-2 426041 COVER, MUFFLER (OUTSIDE) 1  
01-1-3 426043 SPACER 2  
01-1-4 426044 CUSHION, MUFFLER COVER 2  
01-1-5 W99703 WASHER  7X16X2 3  
01-1-6 426042 SCREW SET, MUFFLER COVER 2  
01-1-7 S45605 SCREW, OVAL HEAD M6X12 3  
01-1A 426167Y BODY, MUFFLER 1 632796→
01-2 426078 PIPE, MUFFLER 1 616327~632795
01-2A 426166Y PIPE, MUFFLER 1 632796→
01-3 S96803 SCREW, SPECIAL 2  
01-4 426104 GASKET, MUFFLER 2  
01A 426165YA BODY COMP., MUFFLER (FOR 45 KM/HR) 1 632796→
02 S96601 SCREW, SPECIAL 1  
03 GA504WS04 WASHER, SPRING 1  
04 GA509NT01 NUT, HEX. HEAD M6 1  
05 GA509PK01 GASKET, EXHAUST PIPE 1  
06 S21002 BOLT, FLANGE 2  
07 GA509SC06 STUD M6X25 1  
08 426080 HOSE, RUBBER 1  
09 R40902 CLIP 4  
10 426141 SECOND-AIR CONTROL ASSY. 1  
11 426085 HOSE, RUBBER 1  
12 S70607 SCREW, SOCKET HEAD M6X20 2  
13 W99602 WASHER 6.5X12X1.0 2  
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9. COOLING FAN
01 427044 FAN, COOLING 1  
02 S79602 SCREW, SOCKET HEAD M6x16 4  
03 S70609 SCREW, SOCKET HEAD M6x16 4  
04 GA608PL11 COWLING, FAN 1  
05 427002 COWLING, CYLINDER 1 ←616326
05A GA6089905 COWLING, CYLINDER 1 616327→
06 S71602 SCREW, SOCKET HEAD M6x40 1  
07 S71604 SCREW, SOCKET HEAD M6x20 1  
08 GA509SC02 SCREW, TAPPING M6x20 4  
09 GA509WS05 WASHER  6X13X6 4  
10 GE508PL14 CASE, FAN 1  
11 420009 SPACER 1  
12 GA509SC20 SCREW, TAPPING 1  
13 427006 WASHER 1  
14 427001A HOT BLAST DUCT 1 ←616326
11.jpg
10. AIR CLEANER
01 420001 AIR CLEANER ASSY. 1  
01-1 S51502 SCREW, TAPPING 4  
01-2 420031 FILTER 1  
01-3 420003 TUBE, OUTLET 1  
01-4 422039 CLAMP. ∮38 1  
01-5 420041 DIVISION  PLATE 1  
01-6 S50402 SCREW,TAPPING M4X10 2  
01-7 420072 PLUG, LEAK 1  
02 S70603 SCREW, SOCKET HEAD M6x30 2  
03 422037 CLIPφ32 2  
04 421521 DUCT, COOLING 1  
05 420078 PIPE COMP., INTAKE (INCLUDING A/C BUSH) 1  
12.jpg
11. REDUCING GEAR
01 427509B SHAFT, DRIVE  12T 1 ←614424
01A 427529 SHAFT, DRIVE 15T 1 614425→
02 GA507BR04 BEARING, DRIVE SHAFT, LH. 17x47x14 1  
03 GA507OS01 OIL SEAL, DRIVE SHAFT 17x27x5 1  
04 GA507FE03B GEAR, FINAL DRIVEN  41T 1 ←580005
04A 427533 GEAR, FINAL DRIVEN  41T 1 580006~614424
04B 427535 GEAR, FINAL DRIVEN 35T 1 614425→
05 GA507OS02 OIL SEAL, REAL AXLE  27x40x6 1  
06 GA507BR06 BEARING, GEAR AXLE, RH. 20x47x14 1  
07 GA507SR02 CIRCLIP, FINAL DRIVEN GEAR ∮ 22 2  
08 GL5109901B SHAFT COMP., IDLE  49TX11T 1 ←580005
08A 427531 SHAFT COMP., IDLE  49T/11T 1 580006~614424
08B 427539 SHAFT COMP., IDLE  51T/10T 1 614425→
09 GA507BR03 BEARING, DRIVE SHAFT, RH.  12X32X10 1  
10 GA507BR02 BEARING, IDLER, RH. 12x32x10 1  
11 GA507WS01 WASHER 1  
12 GA507WS02 WASHER, IDLE SHAFT, LH. 1  
13 GA507FE04 RETAINER, REAR AXLE  BEARING 1  
14 GA507SC01 SCREW, BEARING RETAINER M6x16 2  
15 GE510FE02B SHAFT, REAR AXLE 1  
13.jpg
12. KICK STARTER
01 GA9059911 LEVER ASSY., KICK STARTER 1  
02 GA905SC01 BOLT, HEX. HEAD M8X22 1  
03 GA505BS05 BUSH, KICK STARTER SHAFT 1  
04 GA5059910 SHAFT COMP., STARTER 1  
05 GA505SP01 SPRING, KICK STARTER SHAFT 1  
06 GA5580012 SHOE SET, REAR BRAKE 1  
07 GI534FE01 CAM, REAR BRAKE 1  
08 GI534FE02 LEVER, REAR BRAKE 1  
09 GA558SC05 BOLT, HEX. HEAD M6x28 1  
10 422049 INDICATOR BRAKE 1  
13. STARTING MOTOR
14.jpg
01 GA9029901 MOTOR ASSY., STARTING 1  
02 GA9029902 PINION GEAR ASSY. 1  
03 S70602 SCREW, HEX. SCCKET M6X1.0X25L 1  
04 S70603 SCREW, SOCKET HEAD M6x30 1  
15.jpg
14. FLYWHEEL MAGNETO AND IGNITION COIL
01 440931 FLYWHEEL MAGNETO ASSY. 1  
01-1 GE5139904 STATOR ASSY. 1  
01-2 440938 ROTOR ASSY. 1  
02 S79603 SCREW, SOCKET HEADM6X25 2  
03 GA501NT01 NUT, FLANGE M10 1  
04 GA501KY01 KEY 1  
05 400543 C.D.I. 1 ←616326
05A GE5139902 C.D.I (UNLIMITED SPEED) 1 616327→
06 GE5139903 COIL ASSY., IGNITION 1  
06-1 GE5139906 COIL SET, IGNITION 1  
06-2 GE513RB01 CAP SET, SPARK  PLUG 1  
07 440564 EARTH TERMINAL 1  
08 S70607 SCREW, SOCKET HEAD M6X20 2  
09 S79503 SCREW, SOCKET HEAD 2  
16.jpg
15. BATTERY, HORN, RELAY, RECTIFIER
01 GA5140001 RECTIFIER ASSY. 1  
02 GF5149906 HORN ASSY. 1  
03 440800A RELAY, TURN SIGNAL 1  
03-1 440745 BUSH, RUBBER 1  
04 GA5100004 RELAY 1  
05 440816 BATTERY, 4AH 1  
06 GE514RB01 CUSHION, BATTERY 1 ←633551
08 GA510SC03 SCREW, HEX. HEAD M6X16 1  
09 400519 BUSH, RUBBER 1 ←616326
09A GE514RB02 BUSH, RUBBER 1 616327→
10 GA510SC02 SCREW, HEX. HEAD M6X12 1  
17.jpg
16. WIRING HARNESS AND LOCK SET
01 440936 WIRING HARNESS 1  
01-1 GF5159906 CASE SET, FUSE 1  
01-2 GF5159907 FUSE 7A 1  
02 GA510SR01 CLAMP 2  
03 GA510SR02 CLAMP  L200 1  
04 440749 LOCK ASSY. 1  
04-1 440774 LOCK SET, STEERING 1  
04-1-1 BH115PL01 CAP, INDICATOR 1  
04-2 440744-S LOCK SET, SEAT 1  
04-3 BH1159904-S LOCK SET, FUEL TANK 1  
05 S71603 BOLT, BREAKABLE, HEX. HEAD  M6X16 2  
17. SPEEDOMETER
18.jpg
01 457084 SPEEDOMETER ASSY. 1  
01-1 400560 BULB (12V, 1.7W) 5  
01-2 BH116PL01 COVER, SPEEDOMETER 1  
02 GA552SC11 SCREW, TAPPING M4X16 2  
03 401865 CABLE ASSY., SPEEDOMETER 1  
04 S51501 SCREW,TAPPING M5X16 1  
05 N31501 NUT, SPRING M5 1  
18. HEAD LAMP AND FRONT TRUN SIGNAL LAMP
19.jpg
01 450049 HEAD LAMP., ASSY. 1  
01-1 450052 COVER, LAMP 1  
01-2 450053 BULB 1  
01-3 450054 SOCKET, COMP. 1  
01-4 S43402 BOLT M4X0.7 1  
02 450051 BRACKET 1  
03 450037 TURN SIGNAL LAMP COMP., LH. FRONT 1  
03-1 GF5170006 BULB, 12V, R10W 1  
03-2 450044 LENS, TURN SIGNAL, LH. 1  
04 450038 TURN SIGNAL LAMP COMP., RH. FRONT 1  
04-1 GF5170006 BULB, 12V, R10W 1  
04-2 450045 LENS, TURN SIGNAL, RH. 1  
05 S07501 BOLT,HEX HEAD 2  
19. REAR LAMP CLUSTER
20.jpg
01 451033 REAR LAMP ASSY. 1  
01-1 GF5180002 BULB 12V, P21/5W 1  
01-2 451034 LENS, REAR COMBINATION 1  
01-3 S60401 SCREW, TAPPING  M4x18 2  
01-4 BH1189901 WIRING HARNESS, REAR LAMP 1  
02 W99603 WASHER, RUBBER 2  
03 GA554NT04 NUT, FLANGE  M6xP1.0 2  
04 451024 TURN SIGNAL LAMP COMP., LH. 1  
04-1 GF5170006 BULB, 12V, R10W 1  
04-2 451030 LENS, TURN SIGNAL LAMP., LH. REAR 1  
05 451025 TURN, SIGNAL LAMP COMP., RH. 1  
05-1 GF5170006 BULB, 12V, R10W 1  
05-2 451031 LENS, TURN SIGNAL LAMP., RH. REAR 1  
06 W99005 WASHER 2  
07 GA551NT02 NUT, FLANGE SELRLOCK  M10x10 2  
21.jpg
20. FRAME
01 BH1190001 FRAME 1 ←615150
01A 411970 FRAME 1 615151→
02 BH1199903 ROCKER ARM ASSY., HANGER 1  
02-1 GI519RB01 DAMPER, RUBBER 2  
02-2 GI519SP01 SPRING, COMPRESSION 2  
03 S21203 BOLT, HEX. HEAD 1  
04 N25201 NUT, SELFLOCK M12X1.25 1  
05 GA551PN01 COTTER PIN 1.5X30 2  
06 GF519SP01 SPRING, COMPRESSION 6X12.5 2  
07 GF519AL06 FOOTREST ASSY., PILLION, RH. 1  
08 GF519AL05 FOOTREST ASSY., PILLON, LH. 1  
09 GF519FE04 BALL ∮6.35 2  
10 R00701 RETAINER RING, C TYPE ∮16 2  
11 GF519FE01 COLLAR, PIN 6X8X20 2  
12 GA551PN02 PIN 6X34 2  
14 BH1199901 BRKT, FOOTREST, PILLION, RH. 1  
15 BH1199902 BRKT, FOOTREST, PILLION, LH. 1  
16 W99005 WASHER 2  
17 GA556NT01 NUT, SLOTTED 4  
18 S06101 BOLT, HANGER M10 2  
19 BH1199904 LOCK SET, SEAT 1  
20 BH1199905 CABLE, LOCK SET, SEAT 1  
21 GA556SC01 BOLT, FLANGE M6X1.0X12L 2  
22 BH102FE01 SLEEVE, HANGER 1  
23 411972 RUBBER CAP 1 615151→
22.jpg
21. STAND
01 BH1200001 STAND COMP., MAIN 1  
02 GA551RB05 CUSHION 1  
03 GA551SP02 SPRING 16X114X2.8 1  
04 GA551SP04 SPRING 9X107X1.4 1  
05 GA551NT03 NUT 1  
06 GA551PN03 SHAFT, MAIN STAND 1  
07 W99806 WASHER 8.5X16X2 1  
08 GA551PN04 PIN, COTTER 1  
09 GA551SC04 BOLT 1  
10 BH1209902 STAND COMP., SIDE 1  
10-1 GA551SC10 SCREW, HEX. HEAD M8X39 1  
10-2 GA551NT04 NUT, HEX. HEAD M8 1  
10-3 GA551SP06 SPRING, SIDE STAND 14X75X2 1  
10-4 GA551SP07 SPRING, SIDE STAND 1  
10-5 GA551PS54 BRKT, SIDE STAND SPRING 1  
22. FUEL TANK (MATERIAL: HDPE)
23.jpg
01 401814 TANK, FUEL 1  
02 GA555SC05 BOLT, OUTLET M6X1.0X16L 4  
03 401813 GAUGE ASSY., FUEL LEVEL 1  
03-1 401628 GASKET 1  
04 GA5539902 COCK ASSY., FUEL 1  
05 401014 SPRING 12X100X0.8 1  
06 GA5539904 FILTER, FUEL 1  
07 412130 HOSE 1  
08 412108 HOSE, NEGATIVE PRESSURE LOWER #7 1  
09 401012 HOSE 1  
10 BH121PP01 HOSE, NEGATIVE PRESSURE 1  
11 GA553SR04 CLIP∮7.5 1  
12 S07501 BOLT,HEX HEAD 4  
13 R36901 CLIP 2  
14 R36801 CLIP ∮8.5 7  
15 412113 HOSE 1  
16 GA553SC01 BOLT, FLANGE M6X1.0X16L 1